What is Process Control?
Process control is a key term in the manufacturing industry that is associated with monitoring and controlling the output of a particular process in a range that is desired, to achieve maximum production. It mainly involves the assessment of the quantity being produced, at what temperature and with what kind of material. Each of these plays a significant role in the process and has to be closely monitored for a positive outcome. Temperature and pressure are essential elements of a production process and have to be controlled in order to achieve the desired result. Therefore process control keeps a close watch on these elements besides others.
Process control also enables a manufacturer to keep the production within the given limit and not exceed beyond what is required, as that may cause overproduction and lead to wastage. The main aim of process control is to maintain safety at all cost and focus largely on quality control. Also, it is based on the premise that profit can be increased in case more clear and precise limits are set and successfully achieved. Here is a quick look at some of the important things you need to know about process control.
Automation and process control go hand in hand. The basic nature of process control enables it to smoothly function the automation process. Large-scale production units can operate very well if the process control is supported by minimum staff and a small human resource. A large production can be carried out if the right strategy is employed.
It stresses safety and security .the main aim of process control is to endure the safety and security of both man and machine and there is no compromise on that. The manufacturing industry is highly demanding and a lot goes into making a product before it finally reaches its end result. Any minor error on the egg part of employees can lead to drastic consequences. Therefore it becomes necessary that complete safety is exercised.
It is commonly practiced across the manufacturing industry. A common practice across varied disciplines, it has a lot of many tools that apply to various sectors of the industry. It includes everything from, pressure, vibration to level and flow.
Saves energy and increases efficiency.
Energy consumption is a growing concern across the globe. With this trend in line, it becomes a prime concern that fuel efficiency and energy saving measures be employed for optimum output. The production manager implementing process control should, therefore, take stock of how the unit is working and how can they maximize puppet by reducing the use of energy. This enables them to produce good quality products and control the wastage of energy.
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